Preheat M270M HPS485W — H16, Low HI, > 60 mm: 400°F
Persyaratan preheat fraktur kritis untuk M270M HPS485W / M270 HPS70W pada ketebalan > 60 mm (> 2½ in) dengan penunjukan hidrogen H16, sesuai AASHTO/AWS D1.5:2025, Kode Pengelasan Jembatan.
Berdasarkan AWS D1.5:2025 — setiap nilai dilacak ke pasal.
M270M HPS485W / M270 HPS70W
AASHTO M270M HPS485W (M270 HPS70W) is a high-performance weathering steel with 485 MPa (70 ksi) yield, used in long-span bridge girder flanges and heavily loaded members where weight reduction is critical. Produced as quenched-and-tempered plate up to 100 mm (4 in) thick. The high strength level places it in NFC Group 2 (Table 6.3) with higher minimum preheat than Group 1. FC preheat follows Tables 12.6/12.7 alongside the 345W grades but at higher temperatures reflecting the increased hardenability. Maximum interpass per Table 6.4 is 230°C (450°F) to protect the Q&T microstructure.
Memahami Preheat FC untuk M270M HPS485W / M270 HPS70W
High-performance 485 MPa (70 ksi) weathering bridge steel. Under D1.5 fracture-critical requirements (Clause 12), the combination of H16 hydrogen designation and this heat input band requires 400°F minimum preheat at > 60 mm (> 2½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.
Di Mana M270M HPS485W / M270 HPS70W Digunakan
Used in long-span bridge main girder flanges, cable-stayed bridge edge girders, and heavily loaded interchange ramp girders where weight reduction is critical. Enables 20–30% weight savings versus Gr.345 designs, allowing shallower girder sections that reduce embankment costs. Flange thickness often exceeds 50 mm (2 in), making preheat and interpass control critical at every CJP splice. Fabricators must use dual-readout temperature monitoring to ensure joints stay within the qualified range between minimum preheat and maximum interpass.
Kontrol Hidrogen H16 untuk M270M HPS485W / M270 HPS70W
HPS485W (HPS70W) at H16 represents the highest-risk FC scenario for this grade — the combination of high strength, high hardenability, and high hydrogen demands the maximum preheat in Tables 12.6/12.7. Production scheduling must account for extended preheat soak times at every joint. Many fabricators refuse H16 on HPS485W, requiring H4 or H8 in their shop standards.
Mengapa Preheat Penting pada > 60 mm (> 2½ in)
Material over 65 mm (2-1/2 in) includes the heaviest bridge girder flanges and box-section walls. Table 6.3 requires 110°C (225°F) for both groups at this thickness. Extended preheat soak time is necessary to achieve uniform through-thickness temperature. FC preheat for the heaviest sections reaches 180–200°C (350–400°F) at the H16 hydrogen level.
M270M HPS485W / M270 HPS70W pada > 60 mm (> 2½ in)
HPS485W (HPS70W) above 65 mm is the heaviest plate used in high-performance bridge construction. Flange widths reach 750–900 mm (30–36 in), with splice welds requiring 100+ passes over multiple shifts. Temperature management becomes the dominant production variable — too cold risks cracking, too hot risks softening the Q&T microstructure. Fabricators invest in automated temperature monitoring systems with data logging for FC traceability.
Preheat Lebih Tinggi pada Penunjukan H16
Bahan habis pakai H16 mengizinkan hingga 16 mL hidrogen difusibel per 100g — tingkat tertinggi yang diizinkan untuk pengelasan FC jembatan. Pada > 60 mm (> 2½ in) dengan masukan panas 1.2–2.0 kJ/mm, preheat 400°F (200°C) mengkompensasi potensi hidrogen yang lebih tinggi.
Baja Jembatan Lain pada H16 1.2–2.0 kJ/mm · > 60 mm (> 2½ in)
| Baja | Tabel | Preheat |
|---|---|---|
| M270M Gr.250 / M270 Gr.36 | A | 350°F (180°C) |
| M270M Gr.345 / M270 Gr.50 | A | 350°F (180°C) |
| M270M Gr.345S / M270 Gr.50S | A | 350°F (180°C) |
| M270M Gr.345W / M270 Gr.50W | B | 400°F (200°C) |
M270M HPS485W / M270 HPS70W pada H16 1.2–2.0 kJ/mm
Coba Kombinasi Berbeda
Gunakan Kalkulator Preheat Jembatan D1.5 untuk mencari baja AASHTO M270, tingkat hidrogen, dan kombinasi masukan panas. Lihat juga Kalkulator Preheat D1.1 untuk baja struktural.
Panduan Terkait
Data referensi D1.5:2025. Tidak berafiliasi dengan AWS atau AASHTO.