AASHTO/AWS D1.5:2025 · Tabel 12.6/12.7 · Fraktur Kritis · H16

Preheat M270M HPS485W — H16, Low HI, 20–40 mm: 250°F

Persyaratan preheat fraktur kritis untuk M270M HPS485W / M270 HPS70W pada ketebalan 20–40 mm (3/4–1½ in) dengan penunjukan hidrogen H16, sesuai AASHTO/AWS D1.5:2025, Kode Pengelasan Jembatan.

Berdasarkan AWS D1.5:2025 — setiap nilai dilacak ke pasal.

Preheat dan Interpass Minimum Fraktur Kritis
250°F / 120°C
Hidrogen H16 · masukan panas 1.2–2.0 kJ/mm · ketebalan 20–40 mm (3/4–1½ in)
AASHTO/AWS D1.5M/D1.5:2025 Tabel 12.6/12.7
Penunjukan H16: bahan habis pakai mengendapkan ≤ 16 mL/100g hidrogen difusibel sesuai AWS A4.3. Hidrogen lebih rendah = preheat lebih rendah.
Alat referensi. Verifikasi terhadap edisi yang berlaku dan WPS yang disetujui Insinyur.

M270M HPS485W / M270 HPS70W

AASHTO M270M HPS485W (M270 HPS70W) is a high-performance weathering steel with 485 MPa (70 ksi) yield, used in long-span bridge girder flanges and heavily loaded members where weight reduction is critical. Produced as quenched-and-tempered plate up to 100 mm (4 in) thick. The high strength level places it in NFC Group 2 (Table 6.3) with higher minimum preheat than Group 1. FC preheat follows Tables 12.6/12.7 alongside the 345W grades but at higher temperatures reflecting the increased hardenability. Maximum interpass per Table 6.4 is 230°C (450°F) to protect the Q&T microstructure.

Memahami Preheat FC untuk M270M HPS485W / M270 HPS70W

High-performance 485 MPa (70 ksi) weathering bridge steel. Under D1.5 fracture-critical requirements (Clause 12), the combination of H16 hydrogen designation and this heat input band requires 250°F minimum preheat at 20–40 mm (3/4–1½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.

Di Mana M270M HPS485W / M270 HPS70W Digunakan

Used in long-span bridge main girder flanges, cable-stayed bridge edge girders, and heavily loaded interchange ramp girders where weight reduction is critical. Enables 20–30% weight savings versus Gr.345 designs, allowing shallower girder sections that reduce embankment costs. Flange thickness often exceeds 50 mm (2 in), making preheat and interpass control critical at every CJP splice. Fabricators must use dual-readout temperature monitoring to ensure joints stay within the qualified range between minimum preheat and maximum interpass.

Kontrol Hidrogen H16 untuk M270M HPS485W / M270 HPS70W

HPS485W (HPS70W) at H16 represents the highest-risk FC scenario for this grade — the combination of high strength, high hardenability, and high hydrogen demands the maximum preheat in Tables 12.6/12.7. Production scheduling must account for extended preheat soak times at every joint. Many fabricators refuse H16 on HPS485W, requiring H4 or H8 in their shop standards.

Mengapa Preheat Penting pada 20–40 mm (3/4–1½ in)

Material from 20 to 40 mm (3/4 to 1-1/2 in) includes many girder web plates, splice plates, and bearing stiffener plates. Preheat increases to 20°C (70°F) for Group 1 and 50°C (125°F) for Group 2 under Table 6.3. The thicker section slows hydrogen diffusion, requiring higher preheat to maintain safe cooling rates.

M270M HPS485W / M270 HPS70W pada 20–40 mm (3/4–1½ in)

At 20–40 mm, HPS485W (HPS70W) serves as the primary flange material for long-span bridge girders where weight reduction is the design driver. The 70 ksi yield enables 20–30% thinner flanges versus Gr.345 designs, reducing dead load and allowing shallower girder depths that save embankment costs. CJP flange splices at this thickness require precise heat input control to stay within the FC table parameters.

Preheat Lebih Tinggi pada Penunjukan H16

Bahan habis pakai H16 mengizinkan hingga 16 mL hidrogen difusibel per 100g — tingkat tertinggi yang diizinkan untuk pengelasan FC jembatan. Pada 20–40 mm (3/4–1½ in) dengan masukan panas 1.2–2.0 kJ/mm, preheat 250°F (120°C) mengkompensasi potensi hidrogen yang lebih tinggi.

Baja Jembatan Lain pada H16 1.2–2.0 kJ/mm · 20–40 mm (3/4–1½ in)

BajaTabelPreheat
M270M Gr.250 / M270 Gr.36A200°F (100°C)
M270M Gr.345 / M270 Gr.50A200°F (100°C)
M270M Gr.345S / M270 Gr.50SA200°F (100°C)
M270M Gr.345W / M270 Gr.50WB250°F (120°C)

Coba Kombinasi Berbeda

Gunakan Kalkulator Preheat Jembatan D1.5 untuk mencari baja AASHTO M270, tingkat hidrogen, dan kombinasi masukan panas. Lihat juga Kalkulator Preheat D1.1 untuk baja struktural.

Berapa preheat FC untuk M270M HPS485W / M270 HPS70W dengan H16 pada 20–40 mm (3/4–1½ in)?
Untuk fraktur kritis M270M HPS485W / M270 HPS70W dilas dengan bahan habis pakai bertanda H16 pada ketebalan 20–40 mm (3/4–1½ in) dan masukan panas 1.2–2.0 kJ/mm, preheat minimum adalah 250°F (120°C) sesuai D1.5 Tabel 12.6/12.7.
Apa perbedaan antara preheat FC dan NFC untuk M270M HPS485W / M270 HPS70W?
Preheat non-fraktur kritis (Tabel 6.3) adalah pencarian sederhana berdasarkan ketebalan. Preheat fraktur kritis (Tabel 12.4–12.8) menambahkan tingkat hidrogen dan masukan panas sebagai variabel, biasanya memerlukan preheat lebih tinggi.
Bagaimana masukan panas mempengaruhi preheat FC M270M HPS485W / M270 HPS70W?
Masukan panas lebih tinggi berarti laju pendinginan lebih lambat, memberikan hidrogen lebih banyak waktu untuk berdifusi keluar dari zona las. Pada 1.2–2.0 kJ/mm, preheat 250°F menyeimbangkan tingkat hidrogen dan laju pendinginan.
Why does Group 2 need higher preheat than Group 1 at this thickness?
Group 2 steels (HPS485W, HPS690W) have higher hardenability from their increased alloy content, forming harder microstructures on cooling. The 50°C (125°F) minimum versus Group 1’s 20°C (70°F) compensates for the greater cracking susceptibility of these higher-strength grades.

Data referensi D1.5:2025. Tidak berafiliasi dengan AWS atau AASHTO.