Preheat M270M Gr.345W — H4, High HI, 40–60 mm: 250°F
Persyaratan preheat fraktur kritis untuk M270M Gr.345W / M270 Gr.50W pada ketebalan 40–60 mm (1½–2½ in) dengan penunjukan hidrogen H4, sesuai AASHTO/AWS D1.5:2025, Kode Pengelasan Jembatan.
Berdasarkan AWS D1.5:2025 — setiap nilai dilacak ke pasal.
M270M Gr.345W / M270 Gr.50W
AASHTO M270M Gr.345W (M270 Gr.50W) is a weathering bridge steel with 345 MPa (50 ksi) yield that forms a protective oxide patina for unpainted bridge service. The copper-chromium-nickel alloying provides atmospheric corrosion resistance, eliminating lifetime repainting costs estimated at $15–25 per square foot per cycle. Weld filler must match the weathering composition (E8018-W2 or equivalent) for exposed joints. NFC preheat per Table 6.3 Group 1; FC per Tables 12.6/12.7 which carry higher preheat than the non-weathering grades.
Memahami Preheat FC untuk M270M Gr.345W / M270 Gr.50W
Weathering 345 MPa (50 ksi) bridge steel for unpainted service. Under D1.5 fracture-critical requirements (Clause 12), the combination of H4 hydrogen designation and this heat input band requires 250°F minimum preheat at 40–60 mm (1½–2½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.
Di Mana M270M Gr.345W / M270 Gr.50W Digunakan
Deployed in unpainted bridge plate girders across humid, coastal, and high-maintenance-cost environments. The weathering patina eliminates lifetime repainting cycles estimated at $15–25/sq ft per cycle. Weld filler must match the weathering composition (E8018-W2 or ER80S-G-W) for exposed joints to ensure the weld face develops the same protective oxide as the base metal. Conventional Gr.345W is being replaced by HPS345W in new designs due to superior weldability.
Kontrol Hidrogen H4 untuk M270M Gr.345W / M270 Gr.50W
Weathering Gr.345W (50W) with H4 benefits from reduced preheat on field splice joints where maintaining temperature in wind-exposed bridge erection conditions is challenging. The E8018-W2 low-hydrogen electrode commonly used for weathering steel field work typically carries H4 or H8 designation.
Mengapa Preheat Penting pada 40–60 mm (1½–2½ in)
Material from 40 to 65 mm (1-1/2 to 2-1/2 in) covers heavy girder flanges, thick splice plates, and main member plate. This is the critical thickness range for bridge fabrication — preheat reaches 65°C (150°F) for Group 1 and 80°C (175°F) for Group 2. FC preheat at this thickness can exceed 200°C (400°F) depending on hydrogen level and heat input.
M270M Gr.345W / M270 Gr.50W pada 40–60 mm (1½–2½ in)
Gr.345W (50W) at 40–65 mm covers girder flanges on medium-span unpainted bridges where the lifecycle cost of eliminating repainting outweighs the modest material premium. The higher-alloy chemistry for weathering resistance increases the carbon equivalent compared to plain Gr.345, which is why D1.5 assigns weathering grades to Tables 12.6/12.7 rather than 12.4/12.5 for FC preheat — a separate set of tables with generally higher preheat requirements reflecting the increased cracking susceptibility of the Cu-Cr-Ni alloying elements. Flange splice procedures must account for the weathering composition by matching filler metals to ensure consistent patina development across the weld face.
Bahan Habis Pakai Bersertifikat H4 untuk Pengelasan FC Jembatan
Penunjukan tambahan H4 menyertifikasi bahwa bahan habis pakai mengendapkan tidak lebih dari 4 mL hidrogen difusibel per 100g logam yang diendapkan. Untuk fraktur kritis M270M Gr.345W / M270 Gr.50W pada ketebalan 40–60 mm (1½–2½ in) dengan masukan panas > 2.8 kJ/mm, bahan habis pakai H4 mencapai preheat terendah 250°F (120°C) di tabel FC.
Baja Jembatan Lain pada H4 > 2.8 kJ/mm · 40–60 mm (1½–2½ in)
| Baja | Tabel | Preheat |
|---|---|---|
| M270M Gr.250 / M270 Gr.36 | A | 150°F (70°C) |
| M270M Gr.345 / M270 Gr.50 | A | 150°F (70°C) |
| M270M Gr.345S / M270 Gr.50S | A | 150°F (70°C) |
| M270M HPS345W / M270 HPS50W | B | 250°F (120°C) |
M270M Gr.345W / M270 Gr.50W pada H4 > 2.8 kJ/mm
Coba Kombinasi Berbeda
Gunakan Kalkulator Preheat Jembatan D1.5 untuk mencari baja AASHTO M270, tingkat hidrogen, dan kombinasi masukan panas. Lihat juga Kalkulator Preheat D1.1 untuk baja struktural.
Panduan Terkait
Data referensi D1.5:2025. Tidak berafiliasi dengan AWS atau AASHTO.