AASHTO/AWS D1.5:2025 · Tabel 12.6/12.7 · Fraktur Kritis · H4

Preheat M270M Gr.345W — H4, High HI, > 60 mm: 300°F

Persyaratan preheat fraktur kritis untuk M270M Gr.345W / M270 Gr.50W pada ketebalan > 60 mm (> 2½ in) dengan penunjukan hidrogen H4, sesuai AASHTO/AWS D1.5:2025, Kode Pengelasan Jembatan.

Berdasarkan AWS D1.5:2025 — setiap nilai dilacak ke pasal.

Preheat dan Interpass Minimum Fraktur Kritis
300°F / 150°C
Hidrogen H4 · masukan panas > 2.8 kJ/mm · ketebalan > 60 mm (> 2½ in)
AASHTO/AWS D1.5M/D1.5:2025 Tabel 12.6/12.7
Penunjukan H4: bahan habis pakai mengendapkan ≤ 4 mL/100g hidrogen difusibel sesuai AWS A4.3. Hidrogen lebih rendah = preheat lebih rendah.
Alat referensi. Verifikasi terhadap edisi yang berlaku dan WPS yang disetujui Insinyur.

M270M Gr.345W / M270 Gr.50W

AASHTO M270M Gr.345W (M270 Gr.50W) is a weathering bridge steel with 345 MPa (50 ksi) yield that forms a protective oxide patina for unpainted bridge service. The copper-chromium-nickel alloying provides atmospheric corrosion resistance, eliminating lifetime repainting costs estimated at $15–25 per square foot per cycle. Weld filler must match the weathering composition (E8018-W2 or equivalent) for exposed joints. NFC preheat per Table 6.3 Group 1; FC per Tables 12.6/12.7 which carry higher preheat than the non-weathering grades.

Memahami Preheat FC untuk M270M Gr.345W / M270 Gr.50W

Weathering 345 MPa (50 ksi) bridge steel for unpainted service. Under D1.5 fracture-critical requirements (Clause 12), the combination of H4 hydrogen designation and this heat input band requires 300°F minimum preheat at > 60 mm (> 2½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.

Di Mana M270M Gr.345W / M270 Gr.50W Digunakan

Deployed in unpainted bridge plate girders across humid, coastal, and high-maintenance-cost environments. The weathering patina eliminates lifetime repainting cycles estimated at $15–25/sq ft per cycle. Weld filler must match the weathering composition (E8018-W2 or ER80S-G-W) for exposed joints to ensure the weld face develops the same protective oxide as the base metal. Conventional Gr.345W is being replaced by HPS345W in new designs due to superior weldability.

Kontrol Hidrogen H4 untuk M270M Gr.345W / M270 Gr.50W

Weathering Gr.345W (50W) with H4 benefits from reduced preheat on field splice joints where maintaining temperature in wind-exposed bridge erection conditions is challenging. The E8018-W2 low-hydrogen electrode commonly used for weathering steel field work typically carries H4 or H8 designation.

Mengapa Preheat Penting pada > 60 mm (> 2½ in)

Material over 65 mm (2-1/2 in) includes the heaviest bridge girder flanges and box-section walls. Table 6.3 requires 110°C (225°F) for both groups at this thickness. Extended preheat soak time is necessary to achieve uniform through-thickness temperature. FC preheat for the heaviest sections reaches 180–200°C (350–400°F) at the H16 hydrogen level.

M270M Gr.345W / M270 Gr.50W pada > 60 mm (> 2½ in)

Gr.345W (50W) above 65 mm is increasingly rare as HPS345W replaces it in new designs. The conventional weathering composition at this thickness has elevated lamellar tearing risk from sulfide inclusion elongation — the problem that drove development of the HPS grades with calcium-treated, inclusion-shape-controlled steel. Existing bridges with thick 345W flanges require careful Z-direction tension checks during rehabilitation welding.

Bahan Habis Pakai Bersertifikat H4 untuk Pengelasan FC Jembatan

Penunjukan tambahan H4 menyertifikasi bahwa bahan habis pakai mengendapkan tidak lebih dari 4 mL hidrogen difusibel per 100g logam yang diendapkan. Untuk fraktur kritis M270M Gr.345W / M270 Gr.50W pada ketebalan > 60 mm (> 2½ in) dengan masukan panas > 2.8 kJ/mm, bahan habis pakai H4 mencapai preheat terendah 300°F (150°C) di tabel FC.

Baja Jembatan Lain pada H4 > 2.8 kJ/mm · > 60 mm (> 2½ in)

BajaTabelPreheat
M270M Gr.250 / M270 Gr.36A250°F (120°C)
M270M Gr.345 / M270 Gr.50A250°F (120°C)
M270M Gr.345S / M270 Gr.50SA250°F (120°C)
M270M HPS345W / M270 HPS50WB300°F (150°C)

Coba Kombinasi Berbeda

Gunakan Kalkulator Preheat Jembatan D1.5 untuk mencari baja AASHTO M270, tingkat hidrogen, dan kombinasi masukan panas. Lihat juga Kalkulator Preheat D1.1 untuk baja struktural.

Berapa preheat FC untuk M270M Gr.345W / M270 Gr.50W dengan H4 pada > 60 mm (> 2½ in)?
Untuk fraktur kritis M270M Gr.345W / M270 Gr.50W dilas dengan bahan habis pakai bertanda H4 pada ketebalan > 60 mm (> 2½ in) dan masukan panas > 2.8 kJ/mm, preheat minimum adalah 300°F (150°C) sesuai D1.5 Tabel 12.6/12.7.
Apa perbedaan antara preheat FC dan NFC untuk M270M Gr.345W / M270 Gr.50W?
Preheat non-fraktur kritis (Tabel 6.3) adalah pencarian sederhana berdasarkan ketebalan. Preheat fraktur kritis (Tabel 12.4–12.8) menambahkan tingkat hidrogen dan masukan panas sebagai variabel, biasanya memerlukan preheat lebih tinggi.
Bagaimana masukan panas mempengaruhi preheat FC M270M Gr.345W / M270 Gr.50W?
Masukan panas lebih tinggi berarti laju pendinginan lebih lambat, memberikan hidrogen lebih banyak waktu untuk berdifusi keluar dari zona las. Pada > 2.8 kJ/mm, preheat 300°F menyeimbangkan tingkat hidrogen dan laju pendinginan.
Why is preheat the same for both groups above 65 mm?
Table 6.3 converges at 110°C (225°F) for both groups at this thickness because the dominant factor becomes hydrogen diffusion distance through the thick section rather than the steel’s hardenability. Even Group 1 steels need substantial preheat at 65+ mm to keep cooling rates slow enough for safe hydrogen escape.

Data referensi D1.5:2025. Tidak berafiliasi dengan AWS atau AASHTO.