Ön Isıtma M270M HPS485W — H4, High HI, > 60 mm: 300°F
AASHTO/AWS D1.5:2025 Köprü Kaynak Koduna göre > 60 mm (> 2½ in) kalınlıkta M270M HPS485W / M270 HPS70W için kırılma kritik ön ısıtma gereksinimi H4 hidrojen tanımlaması ile.
AWS D1.5:2025 tabanlı — her değer maddeye kadar izlenmiştir.
M270M HPS485W / M270 HPS70W
AASHTO M270M HPS485W (M270 HPS70W) is a high-performance weathering steel with 485 MPa (70 ksi) yield, used in long-span bridge girder flanges and heavily loaded members where weight reduction is critical. Produced as quenched-and-tempered plate up to 100 mm (4 in) thick. The high strength level places it in NFC Group 2 (Table 6.3) with higher minimum preheat than Group 1. FC preheat follows Tables 12.6/12.7 alongside the 345W grades but at higher temperatures reflecting the increased hardenability. Maximum interpass per Table 6.4 is 230°C (450°F) to protect the Q&T microstructure.
M270M HPS485W / M270 HPS70W için FC Ön Isıtmayı Anlama
High-performance 485 MPa (70 ksi) weathering bridge steel. Under D1.5 fracture-critical requirements (Clause 12), the combination of H4 hydrogen designation and this heat input band requires 300°F minimum preheat at > 60 mm (> 2½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.
M270M HPS485W / M270 HPS70W Nerede Kullanılır
Used in long-span bridge main girder flanges, cable-stayed bridge edge girders, and heavily loaded interchange ramp girders where weight reduction is critical. Enables 20–30% weight savings versus Gr.345 designs, allowing shallower girder sections that reduce embankment costs. Flange thickness often exceeds 50 mm (2 in), making preheat and interpass control critical at every CJP splice. Fabricators must use dual-readout temperature monitoring to ensure joints stay within the qualified range between minimum preheat and maximum interpass.
M270M HPS485W / M270 HPS70W için H4 Hidrojen Kontrolü
For HPS485W (HPS70W), specifying H4 consumables is a strategic choice that significantly reduces preheat costs on thick flange splices. At 40+ mm flange thickness, every 25°F reduction in required preheat saves approximately 15–20 minutes per splice in heating time, directly impacting the critical-path schedule of bridge girder fabrication.
> 60 mm (> 2½ in)'de Ön Isıtma Neden Önemlidir
Material over 65 mm (2-1/2 in) includes the heaviest bridge girder flanges and box-section walls. Table 6.3 requires 110°C (225°F) for both groups at this thickness. Extended preheat soak time is necessary to achieve uniform through-thickness temperature. FC preheat for the heaviest sections reaches 180–200°C (350–400°F) at the H16 hydrogen level.
> 60 mm (> 2½ in)'de M270M HPS485W / M270 HPS70W
HPS485W (HPS70W) above 65 mm is the heaviest plate used in high-performance bridge construction. Flange widths reach 750–900 mm (30–36 in), with splice welds requiring 100+ passes over multiple shifts. Temperature management becomes the dominant production variable — too cold risks cracking, too hot risks softening the Q&T microstructure. Fabricators invest in automated temperature monitoring systems with data logging for FC traceability.
FC Köprü Kaynağı için H4 Sertifikalı Sarf Malzemeleri
H4 ek tanımlaması, sarf malzemenin 100g yığılan metal başına en fazla 4 mL difüze edilebilir hidrojen bıraktığını sertifikalandırır. Kırılma kritik M270M HPS485W / M270 HPS70W için > 60 mm (> 2½ in) kalınlıkta > 2.8 kJ/mm ısı girdisi ile H4 sarf malzemeleri FC tablolarında en düşük ön ısıtma olan 300°F (150°C)'yi sağlar.
H4 > 2.8 kJ/mm · > 60 mm (> 2½ in)'de Diğer Köprü Çelikleri
| Çelik | Tablo | Ön Isıtma |
|---|---|---|
| M270M Gr.250 / M270 Gr.36 | A | 250°F (120°C) |
| M270M Gr.345 / M270 Gr.50 | A | 250°F (120°C) |
| M270M Gr.345S / M270 Gr.50S | A | 250°F (120°C) |
| M270M Gr.345W / M270 Gr.50W | B | 300°F (150°C) |
H4 > 2.8 kJ/mm'de M270M HPS485W / M270 HPS70W
Farklı Kombinasyonları Dene
Herhangi bir AASHTO M270 çelik, hidrojen seviyesi ve ısı girdisi kombinasyonunu aramak için D1.5 Köprü Ön Isıtma Hesap Makinesini kullanın. Yapısal çelik için D1.1 Ön Isıtma Hesap Makinesine de bakın.
İlgili Kılavuzlar
D1.5:2025 referans verileri. AWS veya AASHTO ile bağlantılı değildir.