예열 M270M HPS345W — H16, Mid HI, 40–60 mm: 325°F

M270M HPS345W / M270 HPS50W

AASHTO M270M HPS345W (M270 HPS50W) is a high-performance weathering bridge steel with enhanced weldability through controlled chemistry — 0.11% max carbon, 0.006% max sulfur with calcium treatment for inclusion shape control. Developed under FHWA-funded research to eliminate the lamellar tearing and inconsistent toughness problems of earlier weathering steel bridge designs. The lower carbon equivalent compared to conventional Gr.345W reduces cracking sensitivity at flange splices. NFC preheat per Table 6.3 Group 1; FC per Tables 12.6/12.7.

M270M HPS345W / M270 HPS50W의 FC 예열 이해

High-performance weathering 345 MPa steel with enhanced weldability. Under D1.5 fracture-critical requirements (Clause 12), the combination of H16 hydrogen designation and this heat input band requires 325°F minimum preheat at 40–60 mm (1½–2½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.

M270M HPS345W / M270 HPS50W이 사용되는 곳

Preferred over conventional Gr.345W for new unpainted bridge construction. The HPS designation indicates FHWA-developed chemistry with 0.11% max carbon and controlled sulfur for enhanced weldability and lamellar tearing resistance. Flange splice CJP welds benefit from the lower carbon equivalent, reducing reject rates during cold-weather bridge fabrication. Material cost premium over standard Gr.345W is typically 15–25% per ton but eliminates weldability-related rework.

M270M HPS345W / M270 HPS50W의 H16 수소 제어

HPS345W (HPS50W) at H16 partially offsets the weldability advantage of HPS chemistry by allowing high hydrogen levels. The FC preheat requirement approaches that of conventional 345W at H8, reducing the cost advantage of the HPS specification. For this reason, most HPS345W fabrication targets H4 or H8 to capture the full preheat benefit.

40–60 mm (1½–2½ in)에서 예열이 중요한 이유

Material from 40 to 65 mm (1-1/2 to 2-1/2 in) covers heavy girder flanges, thick splice plates, and main member plate. This is the critical thickness range for bridge fabrication — preheat reaches 65°C (150°F) for Group 1 and 80°C (175°F) for Group 2. FC preheat at this thickness can exceed 200°C (400°F) depending on hydrogen level and heat input.

40–60 mm (1½–2½ in)에서의 M270M HPS345W / M270 HPS50W

HPS345W (HPS50W) at 40–65 mm covers main flange plates on new unpainted highway bridges. The controlled chemistry gives better CVN toughness transition behavior than conventional 345W — 20–30 J higher at -29°C (−20°F) — which improves the fracture resistance of thick flange splices in cold-climate service. Fabricators report 30–40% fewer repair rates on HPS flange splice welds compared to conventional 345W at the same thickness.

H16 지정 시 높은 예열

H16 용접재료는 100g당 최대 16 mL의 확산성 수소를 허용합니다 — FC 교량 용접에서 허용되는 가장 높은 수준입니다. 40–60 mm (1½–2½ in)에서 2.0–2.8 kJ/mm 입열량 시 325°F (160°C) 예열은 높은 수소 잠재력을 보상합니다.

H16 2.0–2.8 kJ/mm · 40–60 mm (1½–2½ in)에서의 다른 교량 강재

H16 2.0–2.8 kJ/mm에서의 M270M HPS345W / M270 HPS50W

다양한 조합 시도

D1.5 교량 예열 계산기를 사용하여 AASHTO M270 강재, 수소 수준 및 입열량 조합을 조회하세요. D1.1 예열 계산기도 참조하세요.

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