AASHTO/AWS D1.5:2025 · 表12.6/12.7 · 破壊臨界 · H16

M270M HPS485W予熱 — H16、Mid HI、20–40 mm: 225°F

AASHTO/AWS D1.5:2025(橋梁溶接規格)に基づく、20–40 mm (3/4–1½ in)板厚、水素指定H16でのにおけるM270M HPS485W / M270 HPS70Wの破壊臨界予熱要件。

AWS D1.5:2025に基づく — すべての値は条項に追跡可能。

破壊臨界 最低予熱・パス間温度
225°F / 110°C
H16水素 · 2.0–2.8 kJ/mm入熱 · 20–40 mm (3/4–1½ in)板厚
AASHTO/AWS D1.5M/D1.5:2025 表12.6/12.7
H16指定: AWS A4.3に基づき溶接材料は≤16 mL/100gの拡散性水素を溶着。水素が低いほど予熱要件も低くなります。
参考ツール。プロジェクト適用版およびエンジニア承認済みWPSで確認すること。

M270M HPS485W / M270 HPS70W

AASHTO M270M HPS485W (M270 HPS70W) is a high-performance weathering steel with 485 MPa (70 ksi) yield, used in long-span bridge girder flanges and heavily loaded members where weight reduction is critical. Produced as quenched-and-tempered plate up to 100 mm (4 in) thick. The high strength level places it in NFC Group 2 (Table 6.3) with higher minimum preheat than Group 1. FC preheat follows Tables 12.6/12.7 alongside the 345W grades but at higher temperatures reflecting the increased hardenability. Maximum interpass per Table 6.4 is 230°C (450°F) to protect the Q&T microstructure.

M270M HPS485W / M270 HPS70WのFC予熱を理解する

High-performance 485 MPa (70 ksi) weathering bridge steel. Under D1.5 fracture-critical requirements (Clause 12), the combination of H16 hydrogen designation and this heat input band requires 225°F minimum preheat at 20–40 mm (3/4–1½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.

M270M HPS485W / M270 HPS70Wの使用箇所

Used in long-span bridge main girder flanges, cable-stayed bridge edge girders, and heavily loaded interchange ramp girders where weight reduction is critical. Enables 20–30% weight savings versus Gr.345 designs, allowing shallower girder sections that reduce embankment costs. Flange thickness often exceeds 50 mm (2 in), making preheat and interpass control critical at every CJP splice. Fabricators must use dual-readout temperature monitoring to ensure joints stay within the qualified range between minimum preheat and maximum interpass.

M270M HPS485W / M270 HPS70WにおけるH16水素管理

HPS485W (HPS70W) at H16 represents the highest-risk FC scenario for this grade — the combination of high strength, high hardenability, and high hydrogen demands the maximum preheat in Tables 12.6/12.7. Production scheduling must account for extended preheat soak times at every joint. Many fabricators refuse H16 on HPS485W, requiring H4 or H8 in their shop standards.

20–40 mm (3/4–1½ in)で予熱が重要な理由

Material from 20 to 40 mm (3/4 to 1-1/2 in) includes many girder web plates, splice plates, and bearing stiffener plates. Preheat increases to 20°C (70°F) for Group 1 and 50°C (125°F) for Group 2 under Table 6.3. The thicker section slows hydrogen diffusion, requiring higher preheat to maintain safe cooling rates.

20–40 mm (3/4–1½ in)でのM270M HPS485W / M270 HPS70W

At 20–40 mm, HPS485W (HPS70W) serves as the primary flange material for long-span bridge girders where weight reduction is the design driver. The 70 ksi yield enables 20–30% thinner flanges versus Gr.345 designs, reducing dead load and allowing shallower girder depths that save embankment costs. CJP flange splices at this thickness require precise heat input control to stay within the FC table parameters.

H16指定での高い予熱

H16溶接材料は100gあたり最大16mLの拡散性水素を許容します — 橋梁FC溶接で許可される最高レベルです。2.0–2.8 kJ/mm入熱での20–40 mm (3/4–1½ in)では、225°F (110°C)予熱が高い水素ポテンシャルを補います。この継手にH8またはH4溶接材料に切り替えると必要な予熱が低下します。

H16 2.0–2.8 kJ/mm · 20–40 mm (3/4–1½ in)における他の橋梁鋼材

鋼材予熱
M270M Gr.250 / M270 Gr.36A175°F (80°C)
M270M Gr.345 / M270 Gr.50A175°F (80°C)
M270M Gr.345S / M270 Gr.50SA175°F (80°C)
M270M Gr.345W / M270 Gr.50WB225°F (110°C)

別の組み合わせを試す

D1.5橋梁予熱計算機を使用して、AASHTO M270鋼材の水素レベルと入熱の任意の組み合わせを検索できます。構造用鋼にはD1.1予熱計算機もご覧ください。

20–40 mm (3/4–1½ in)でのH16を使用したM270M HPS485W / M270 HPS70WのFC予熱は?
H16指定溶接材料を使用して20–40 mm (3/4–1½ in)板厚、2.0–2.8 kJ/mm入熱で溶接した破壊臨界M270M HPS485W / M270 HPS70Wの最低予熱は、D1.5 表12.6/12.7に基づき225°F (110°C)です。
M270M HPS485W / M270 HPS70WのFC予熱とNFC予熱の違いは?
非破壊臨界(表6.3)予熱は単純な板厚ベースの検索です。破壊臨界(表12.4〜12.8)は水素レベルと入熱を変数として追加し、通常より高い予熱を必要とします。FC部材では、溶接材料分類の水素指定が直接最低予熱を決定します。
入熱はFC M270M HPS485W / M270 HPS70Wの予熱にどう影響する?
高い入熱は冷却速度が遅くなることを意味し、水素が溶接ゾーンから拡散する時間が増えます。2.0–2.8 kJ/mmでは、225°F予熱が水素レベルと冷却速度のバランスをとります。同じ水素レベルと板厚で入熱バンドを上げると、通常は必要な予熱が低下します。
Why does Group 2 need higher preheat than Group 1 at this thickness?
Group 2 steels (HPS485W, HPS690W) have higher hardenability from their increased alloy content, forming harder microstructures on cooling. The 50°C (125°F) minimum versus Group 1’s 20°C (70°F) compensates for the greater cracking susceptibility of these higher-strength grades.

D1.5:2025参考データ。AWSおよびAASHTOとの提携なし。