AASHTO/AWS D1.5:2025 · 表12.4/12.5 · 破壊臨界 · H16

M270M Gr.250予熱 — H16、Mid HI、20–40 mm: 175°F

AASHTO/AWS D1.5:2025(橋梁溶接規格)に基づく、20–40 mm (3/4–1½ in)板厚、水素指定H16でのにおけるM270M Gr.250 / M270 Gr.36の破壊臨界予熱要件。

AWS D1.5:2025に基づく — すべての値は条項に追跡可能。

破壊臨界 最低予熱・パス間温度
175°F / 80°C
H16水素 · 2.0–2.8 kJ/mm入熱 · 20–40 mm (3/4–1½ in)板厚
AASHTO/AWS D1.5M/D1.5:2025 表12.4/12.5
H16指定: AWS A4.3に基づき溶接材料は≤16 mL/100gの拡散性水素を溶着。水素が低いほど予熱要件も低くなります。
参考ツール。プロジェクト適用版およびエンジニア承認済みWPSで確認すること。

M270M Gr.250 / M270 Gr.36

AASHTO M270M Gr.250 (M270 Gr.36) is the metric/US customary designation for the basic structural bridge steel with 250 MPa (36 ksi) minimum yield. It is the direct bridge equivalent of ASTM A709 Gr.36, procured under AASHTO M270 with mandatory Charpy V-notch testing per temperature zone. Used for secondary bridge members — lateral bracing, diaphragm plates, floor beam stiffeners, and bearing components where Gr.345 strength is not needed. Non-fracture-critical preheat follows Table 6.3 Group 1; fracture-critical follows Tables 12.4/12.5 with hydrogen and heat input as additional variables.

M270M Gr.250 / M270 Gr.36のFC予熱を理解する

Basic 250 MPa (36 ksi) bridge steel for secondary members. Under D1.5 fracture-critical requirements (Clause 12), the combination of H16 hydrogen designation and this heat input band requires 175°F minimum preheat at 20–40 mm (3/4–1½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.

M270M Gr.250 / M270 Gr.36の使用箇所

Specified for secondary bridge members under AASHTO LRFD — lateral bracing angles, diaphragm plates, floor beam stiffeners, bearing seat components, and railing posts. Gr.250 (36) requires CVN testing per AASHTO temperature zone, distinguishing it from plain ASTM A36 by guaranteeing fracture resistance at the bridge design service temperature. Transverse stiffener fillet welds and floor beam web-to-flange joints are high-frequency fabrication details. Temperature zones (1 through 3) determine CVN test temperature: Zone 1 at 21°C (70°F) for moderate climates, Zone 2 at 4°C (40°F) for cold, Zone 3 at -12°C (10°F) for severe cold.

M270M Gr.250 / M270 Gr.36におけるH16水素管理

H16 designation (16 mL/100g max) on Gr.250 (36) is the highest hydrogen level permitted for FC bridge welding. For Gr.250 secondary members, H16 is sometimes specified when using self-shielded FCAW (E71T-8) for field connections where gas shielding is impractical — the resulting higher preheat is accepted as the cost of field weldability.

20–40 mm (3/4–1½ in)で予熱が重要な理由

Material from 20 to 40 mm (3/4 to 1-1/2 in) includes many girder web plates, splice plates, and bearing stiffener plates. Preheat increases to 20°C (70°F) for Group 1 and 50°C (125°F) for Group 2 under Table 6.3. The thicker section slows hydrogen diffusion, requiring higher preheat to maintain safe cooling rates.

20–40 mm (3/4–1½ in)でのM270M Gr.250 / M270 Gr.36

At 20–40 mm, Gr.250 (36) appears in floor beam stiffener plates and diaphragm gussets where loads transfer between main girder and secondary members. Weld details are typically partial-penetration groove welds or large fillet welds at connection brackets. The thicker section slows hydrogen escape, making preheat compliance more important than at thin plate. Fabricators often tack-weld stiffener clips without preheat and then apply full preheat for final welding — D1.5 requires preheat for ALL passes including tacks.

H16指定での高い予熱

H16溶接材料は100gあたり最大16mLの拡散性水素を許容します — 橋梁FC溶接で許可される最高レベルです。2.0–2.8 kJ/mm入熱での20–40 mm (3/4–1½ in)では、175°F (80°C)予熱が高い水素ポテンシャルを補います。この継手にH8またはH4溶接材料に切り替えると必要な予熱が低下します。

H16 2.0–2.8 kJ/mm · 20–40 mm (3/4–1½ in)における他の橋梁鋼材

鋼材予熱
M270M Gr.345 / M270 Gr.50A175°F (80°C)
M270M Gr.345W / M270 Gr.50WB225°F (110°C)
M270M HPS345W / M270 HPS50WB225°F (110°C)
M270M HPS485W / M270 HPS70WB225°F (110°C)

別の組み合わせを試す

D1.5橋梁予熱計算機を使用して、AASHTO M270鋼材の水素レベルと入熱の任意の組み合わせを検索できます。構造用鋼にはD1.1予熱計算機もご覧ください。

20–40 mm (3/4–1½ in)でのH16を使用したM270M Gr.250 / M270 Gr.36のFC予熱は?
H16指定溶接材料を使用して20–40 mm (3/4–1½ in)板厚、2.0–2.8 kJ/mm入熱で溶接した破壊臨界M270M Gr.250 / M270 Gr.36の最低予熱は、D1.5 表12.4/12.5に基づき175°F (80°C)です。
M270M Gr.250 / M270 Gr.36のFC予熱とNFC予熱の違いは?
非破壊臨界(表6.3)予熱は単純な板厚ベースの検索です。破壊臨界(表12.4〜12.8)は水素レベルと入熱を変数として追加し、通常より高い予熱を必要とします。FC部材では、溶接材料分類の水素指定が直接最低予熱を決定します。
入熱はFC M270M Gr.250 / M270 Gr.36の予熱にどう影響する?
高い入熱は冷却速度が遅くなることを意味し、水素が溶接ゾーンから拡散する時間が増えます。2.0–2.8 kJ/mmでは、175°F予熱が水素レベルと冷却速度のバランスをとります。同じ水素レベルと板厚で入熱バンドを上げると、通常は必要な予熱が低下します。
Why does Group 2 need higher preheat than Group 1 at this thickness?
Group 2 steels (HPS485W, HPS690W) have higher hardenability from their increased alloy content, forming harder microstructures on cooling. The 50°C (125°F) minimum versus Group 1’s 20°C (70°F) compensates for the greater cracking susceptibility of these higher-strength grades.

D1.5:2025参考データ。AWSおよびAASHTOとの提携なし。