AASHTO/AWS D1.5:2025 · Tabel 12.6/12.7 · Fraktur Kritis · H16

Preheat M270M HPS345W — H16, Mid HI, > 60 mm: 375°F

Persyaratan preheat fraktur kritis untuk M270M HPS345W / M270 HPS50W pada ketebalan > 60 mm (> 2½ in) dengan penunjukan hidrogen H16, sesuai AASHTO/AWS D1.5:2025, Kode Pengelasan Jembatan.

Berdasarkan AWS D1.5:2025 — setiap nilai dilacak ke pasal.

Preheat dan Interpass Minimum Fraktur Kritis
375°F / 190°C
Hidrogen H16 · masukan panas 2.0–2.8 kJ/mm · ketebalan > 60 mm (> 2½ in)
AASHTO/AWS D1.5M/D1.5:2025 Tabel 12.6/12.7
Penunjukan H16: bahan habis pakai mengendapkan ≤ 16 mL/100g hidrogen difusibel sesuai AWS A4.3. Hidrogen lebih rendah = preheat lebih rendah.
Alat referensi. Verifikasi terhadap edisi yang berlaku dan WPS yang disetujui Insinyur.

M270M HPS345W / M270 HPS50W

AASHTO M270M HPS345W (M270 HPS50W) is a high-performance weathering bridge steel with enhanced weldability through controlled chemistry — 0.11% max carbon, 0.006% max sulfur with calcium treatment for inclusion shape control. Developed under FHWA-funded research to eliminate the lamellar tearing and inconsistent toughness problems of earlier weathering steel bridge designs. The lower carbon equivalent compared to conventional Gr.345W reduces cracking sensitivity at flange splices. NFC preheat per Table 6.3 Group 1; FC per Tables 12.6/12.7.

Memahami Preheat FC untuk M270M HPS345W / M270 HPS50W

High-performance weathering 345 MPa steel with enhanced weldability. Under D1.5 fracture-critical requirements (Clause 12), the combination of H16 hydrogen designation and this heat input band requires 375°F minimum preheat at > 60 mm (> 2½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.

Di Mana M270M HPS345W / M270 HPS50W Digunakan

Preferred over conventional Gr.345W for new unpainted bridge construction. The HPS designation indicates FHWA-developed chemistry with 0.11% max carbon and controlled sulfur for enhanced weldability and lamellar tearing resistance. Flange splice CJP welds benefit from the lower carbon equivalent, reducing reject rates during cold-weather bridge fabrication. Material cost premium over standard Gr.345W is typically 15–25% per ton but eliminates weldability-related rework.

Kontrol Hidrogen H16 untuk M270M HPS345W / M270 HPS50W

HPS345W (HPS50W) at H16 partially offsets the weldability advantage of HPS chemistry by allowing high hydrogen levels. The FC preheat requirement approaches that of conventional 345W at H8, reducing the cost advantage of the HPS specification. For this reason, most HPS345W fabrication targets H4 or H8 to capture the full preheat benefit.

Mengapa Preheat Penting pada > 60 mm (> 2½ in)

Material over 65 mm (2-1/2 in) includes the heaviest bridge girder flanges and box-section walls. Table 6.3 requires 110°C (225°F) for both groups at this thickness. Extended preheat soak time is necessary to achieve uniform through-thickness temperature. FC preheat for the heaviest sections reaches 180–200°C (350–400°F) at the H16 hydrogen level.

M270M HPS345W / M270 HPS50W pada > 60 mm (> 2½ in)

HPS345W (HPS50W) above 65 mm is the preferred material for heavy unpainted bridge flanges replacing conventional 345W. The sulfur control (0.006% max) and calcium treatment ensure clean steel with minimal through-thickness anisotropy. At this thickness, the weldability advantage is most pronounced — conventional 345W at 65+ mm required expensive preheat and post-weld hydrogen bake-out procedures that HPS chemistry largely eliminates.

Preheat Lebih Tinggi pada Penunjukan H16

Bahan habis pakai H16 mengizinkan hingga 16 mL hidrogen difusibel per 100g — tingkat tertinggi yang diizinkan untuk pengelasan FC jembatan. Pada > 60 mm (> 2½ in) dengan masukan panas 2.0–2.8 kJ/mm, preheat 375°F (190°C) mengkompensasi potensi hidrogen yang lebih tinggi.

Baja Jembatan Lain pada H16 2.0–2.8 kJ/mm · > 60 mm (> 2½ in)

BajaTabelPreheat
M270M Gr.250 / M270 Gr.36A325°F (160°C)
M270M Gr.345 / M270 Gr.50A325°F (160°C)
M270M Gr.345S / M270 Gr.50SA325°F (160°C)
M270M Gr.345W / M270 Gr.50WB375°F (190°C)

Coba Kombinasi Berbeda

Gunakan Kalkulator Preheat Jembatan D1.5 untuk mencari baja AASHTO M270, tingkat hidrogen, dan kombinasi masukan panas. Lihat juga Kalkulator Preheat D1.1 untuk baja struktural.

Berapa preheat FC untuk M270M HPS345W / M270 HPS50W dengan H16 pada > 60 mm (> 2½ in)?
Untuk fraktur kritis M270M HPS345W / M270 HPS50W dilas dengan bahan habis pakai bertanda H16 pada ketebalan > 60 mm (> 2½ in) dan masukan panas 2.0–2.8 kJ/mm, preheat minimum adalah 375°F (190°C) sesuai D1.5 Tabel 12.6/12.7.
Apa perbedaan antara preheat FC dan NFC untuk M270M HPS345W / M270 HPS50W?
Preheat non-fraktur kritis (Tabel 6.3) adalah pencarian sederhana berdasarkan ketebalan. Preheat fraktur kritis (Tabel 12.4–12.8) menambahkan tingkat hidrogen dan masukan panas sebagai variabel, biasanya memerlukan preheat lebih tinggi.
Bagaimana masukan panas mempengaruhi preheat FC M270M HPS345W / M270 HPS50W?
Masukan panas lebih tinggi berarti laju pendinginan lebih lambat, memberikan hidrogen lebih banyak waktu untuk berdifusi keluar dari zona las. Pada 2.0–2.8 kJ/mm, preheat 375°F menyeimbangkan tingkat hidrogen dan laju pendinginan.
Why is preheat the same for both groups above 65 mm?
Table 6.3 converges at 110°C (225°F) for both groups at this thickness because the dominant factor becomes hydrogen diffusion distance through the thick section rather than the steel’s hardenability. Even Group 1 steels need substantial preheat at 65+ mm to keep cooling rates slow enough for safe hydrogen escape.

Data referensi D1.5:2025. Tidak berafiliasi dengan AWS atau AASHTO.