A516 Gr.55/60 Preheat for SMAW (low-hydrogen) — over 2-1/2"

SMAW (Low-Hydrogen)

Low-hydrogen SMAW (E7018/E7016) uses basic-coated electrodes requiring rod oven storage, assigned to Category B in Table 5.11.

On pressure vessel plate, E7018 is the standard manual electrode for nozzle welds, manhole reinforcements, and repair welding. ASME Section IX procedure qualifications typically require all-weld-metal tensile and guided bend tests. Rod moisture control is critical in vessel fabrication because vessel codes impose stricter hydrogen limits than structural codes.

SMAW-LH Tips for Pressure Vessel and Low-Temperature Steels

For A516 Grades 55/60 pressure vessel plate (30–32 ksi yield, Category A and B), E7018 at 130–170 A handles nozzle reinforcement pads, manway cover welds, and repair welds on tank shells. A516 Gr.55/60 has one of the wider acceptable hydrogen ranges of structural plate — both Category A and Category B apply. SMAW-LH (Category B) provides the lower preheat path.

Typical values for reference — always verify against your approved WPS and electrode manufacturer data.

Filler Metal for SMAW-LH

Electrode: E7018 (AWS A5.1). Table 5.7 lists it for Group I and Group II base metals only; Groups III, IV and V take AWS A5.5 low-alloy electrodes from Table 5.7. Diameter: 1/8" (general/out-of-position), 5/32" (production), 3/16" (heavy plate flat only). Storage: 250°F rod oven minimum per D1.1 §7.3.2.1. Exposure limit: 4 hours out of oven per Table 7.1, then re-bake at 500-800°F for minimum 2 hours per §7.3.2.4 (A5.1 classification).

Typical values for reference — always verify against your approved WPS and electrode manufacturer data.

A516 Gr.55/60

ASTM A516 Grades 55 and 60 are carbon steel plates designed for moderate and lower temperature pressure vessel service. Grade 55 (55 ksi tensile, 30 ksi yield) and Grade 60 (60 ksi tensile, 32 ksi yield) are widely used in storage tanks, heat exchangers, and process drums. Chemistry limits (0.24% max carbon for Gr.55, 0.27% max carbon for Gr.60 on thicker plate) and typical carbon equivalent of 0.38-0.44 qualify them for both Category A (non-low-hydrogen) and Category B preheat in Table 5.11. A516 is produced in plate thicknesses from 1/4" through 12". Grades 55 and 60 may be ordered as-rolled, normalized, or stress-relieved depending on the ASME Code requirements for the specific vessel design temperature and thickness.

Why This Preheat for A516 Gr.55/60 with SMAW-LH

Pressure vessel plate for storage tanks and heat exchangers at moderate strength. With low-hydrogen SMAW-LH, this combination falls under Category B rather than Category A — E7018 low-hydrogen electrodes produce typically 4-8 mL/100g diffusible hydrogen under proper rod oven conditions. The 225°F minimum preheat is lower than what non-low-hydrogen SMAW would require at the same thickness because SMAW-LH significantly reduces the driving force for hydrogen-induced cracking in the heat-affected zone.

Typical Applications for A516 Gr.55/60

Specified for atmospheric storage tank shells per API 650, heat exchanger tube sheets, air receiver vessels, condensate drums, deaerator shells, and low-pressure separator vessels. A516 Gr.60 is the workhorse for ASME VIII Division 1 vessels under 650°F design temperature. Shell-to-head circumferential seams and nozzle reinforcement pads are the primary weld details. Plate thicknesses for API 650 tank shells typically range from 5/16" at the top course to 1" or more at the bottom course depending on tank diameter and liquid specific gravity. Vertical seam welds carry the full hydrostatic head and require complete joint penetration with radiographic examination. Tank diameters range from 15 feet for small day tanks to over 300 feet for crude oil terminal storage. Shop-welded vessel shells are rolled from flat plate with longitudinal seams welded first, then circumferential seams joining shell courses together on the vessel rotator.

Why Preheat Matters at over 2-1/2"

The heaviest sections demand the highest preheat in Table 5.11. Multi-pass sequences require maintaining interpass temperature throughout.

Other Steels with SMAW (low-hydrogen) at over 2-1/2"

A516 Gr.55/60 with SMAW (low-hydrogen)

Try Different Combinations

Use the interactive preheat calculator to look up any steel, process, and thickness combination from D1.1:2025 Table 5.11.

A516 Gr.55/60 Welding Guides