A572 Gr.50 SMAW (low-hydrogen) 예열 — over 2-1/2"
AWS D1.1:2025 표 5.11에 따른 A572 Gr.50의 SMAW (low-hydrogen) 용접 시 over 2-1/2" 두께에서의 최소 예열 및 층간 온도.
AWS D1.1:2025 표 5.11 기반 — 모든 값이 조항까지 추적됨.
저수소 SMAW, SAW, GMAW 또는 FCAW 공정
SMAW (Low-Hydrogen)
Low-hydrogen SMAW (E7018/E7016) uses basic-coated electrodes requiring rod oven storage, assigned to Category B in Table 5.11.
E7018 is the default electrode for structural fillet and groove welds on common building steels. Rod ovens should hold at a minimum of 250°F per D1.1 Clause 7.3.2.1; exposure time out of the oven is limited to 4 hours maximum per Table 7.1. For overhead position, use 3/32" diameter rods to control puddle size. Vertical-up stringer beads provide the best fusion on thicker members.
A572 Gr.50
ASTM A572 Grade 50 (50 ksi minimum yield, 65 ksi minimum tensile) is the dominant high-strength low-alloy structural steel in building construction. Most W-shapes rolled today are dual-certified A572/A992, with actual yield typically 50-58 ksi. It falls under Category B only in Table 5.11 — non-low-hydrogen SMAW is not prequalified for this grade. Chemistry limits include 0.23% max carbon (shapes) and columbium (niobium) or vanadium microalloying for grain refinement, producing a typical CE-IIW of 0.40-0.45. A572 Gr.50 plate is available in thicknesses up to 6" and is the default grade for connection plates, gussets, and base plates in building construction when loads exceed A36 capacity. The Gr.42, 55, 60, and 65 grades exist but Gr.50 accounts for over 90% of A572 production.
SMAW-LH를 사용한 A572 Gr.50의 이 예열 이유
Dominant 50 ksi HSLA structural steel often dual-certified with A992. This steel is prequalified only with low-hydrogen processes under Table 5.11, which is why it appears in Category B but not Category A. The 225°F minimum preheat with SMAW-LH balances the steel's strength level and carbon equivalent against the controlled hydrogen input from the consumable. Non-low-hydrogen SMAW is not an option for this grade under D1.1 prequalified WPS.
A572 Gr.50의 일반적인 용도
Dominates building construction for W-shape column splices, beam-to-column moment connections, braced frame gusset plates, base plates over 36 ksi demand, crane runway girder webs, and mezzanine floor beams. A572 Gr.50 plate is the standard for connection elements in seismic designs per AISC 341. Complete joint penetration groove welds at beam flanges are the most critical weld detail in moment frames. The most common connection plate thicknesses are 3/4" and 1" for moment end plates and 1/2" to 5/8" for shear tabs. Demand-critical welds in seismic applications require notch-tough filler metals meeting AISC 341 Section A3.4b supplemental requirements with CVN testing at -20°F. Column splice CJP welds at every 2-3 story intervals are typically 2G or 3G field welds requiring portable preheat equipment. Base plate welds to foundation embed plates carry the full column load and require strict preheat compliance on thicker plates.
over 2-1/2"에서 예열이 중요한 이유
The heaviest sections demand the highest preheat in Table 5.11. Multi-pass sequences require maintaining interpass temperature throughout.
over 2-1/2"에서 SMAW (low-hydrogen)를 사용하는 다른 강재
| 강재 | 범주 | 예열 |
|---|---|---|
| A36 | B | 225°F (110°C) |
| A633 Gr.E | C | 300°F (150°C) |
| A709 HPS70W | C | 300°F (150°C) |
| A710 Gr.A | C | 300°F (150°C) |
A572 Gr.50, SMAW (low-hydrogen)
A572 Gr.50 용접 가이드
D1.1:2025 참조 데이터. AWS와 무관.