AASHTO/AWS D1.5:2025 · 표 12.6/12.7 · 파괴 임계 · H8

예열 M270M HPS485W — H8, Low HI, 40–60 mm: 325°F

AASHTO/AWS D1.5:2025 교량 용접 코드에 따른 40–60 mm (1½–2½ in) 두께에서 M270M HPS485W / M270 HPS70W의 파괴 임계 예열 요구사항 H8 수소 지정 포함.

AWS D1.5:2025 기반 — 모든 값이 조항까지 추적됨.

파괴 임계 최소 예열 및 층간온도
325°F / 160°C
수소 H8 · 입열량 1.2–2.0 kJ/mm · 두께 40–60 mm (1½–2½ in)
AASHTO/AWS D1.5M/D1.5:2025 표 12.6/12.7
H8 지정: 용접재료가 AWS A4.3에 따라 ≤ 8 mL/100g 확산성 수소를 방출합니다. 낮은 수소 = 낮은 예열.
참조 도구. 프로젝트 적용 판본 및 엔지니어 승인 WPS와 대조 확인하십시오.

M270M HPS485W / M270 HPS70W

AASHTO M270M HPS485W (M270 HPS70W) is a high-performance weathering steel with 485 MPa (70 ksi) yield, used in long-span bridge girder flanges and heavily loaded members where weight reduction is critical. Produced as quenched-and-tempered plate up to 100 mm (4 in) thick. The high strength level places it in NFC Group 2 (Table 6.3) with higher minimum preheat than Group 1. FC preheat follows Tables 12.6/12.7 alongside the 345W grades but at higher temperatures reflecting the increased hardenability. Maximum interpass per Table 6.4 is 230°C (450°F) to protect the Q&T microstructure.

M270M HPS485W / M270 HPS70W의 FC 예열 이해

High-performance 485 MPa (70 ksi) weathering bridge steel. Under D1.5 fracture-critical requirements (Clause 12), the combination of H8 hydrogen designation and this heat input band requires 325°F minimum preheat at 40–60 mm (1½–2½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.

M270M HPS485W / M270 HPS70W이 사용되는 곳

Used in long-span bridge main girder flanges, cable-stayed bridge edge girders, and heavily loaded interchange ramp girders where weight reduction is critical. Enables 20–30% weight savings versus Gr.345 designs, allowing shallower girder sections that reduce embankment costs. Flange thickness often exceeds 50 mm (2 in), making preheat and interpass control critical at every CJP splice. Fabricators must use dual-readout temperature monitoring to ensure joints stay within the qualified range between minimum preheat and maximum interpass.

M270M HPS485W / M270 HPS70W의 H8 수소 제어

HPS485W (HPS70W) at H8 represents a moderate preheat specification used when H4 consumables are not available in the required wire diameter or flux combination. For SAW on long girder flange welds, H8 wire-flux combinations are more readily available than H4 alternatives.

40–60 mm (1½–2½ in)에서 예열이 중요한 이유

Material from 40 to 65 mm (1-1/2 to 2-1/2 in) covers heavy girder flanges, thick splice plates, and main member plate. This is the critical thickness range for bridge fabrication — preheat reaches 65°C (150°F) for Group 1 and 80°C (175°F) for Group 2. FC preheat at this thickness can exceed 200°C (400°F) depending on hydrogen level and heat input.

40–60 mm (1½–2½ in)에서의 M270M HPS485W / M270 HPS70W

HPS485W (HPS70W) at 40–65 mm represents the critical design case for long-span cable-stayed and continuous girder bridges. Flange plates this thick with 70 ksi yield can support spans exceeding 300 feet (90 m) with conventional plate girder construction. FC preheat at this thickness tier is substantially higher than Group 1 grades, and dual-readout temperature monitoring is mandatory to ensure compliance with both preheat minimum and interpass maximum.

H8 1.2–2.0 kJ/mm · 40–60 mm (1½–2½ in)에서의 다른 교량 강재

강재예열
M270M Gr.250 / M270 Gr.36A225°F (110°C)
M270M Gr.345 / M270 Gr.50A225°F (110°C)
M270M Gr.345S / M270 Gr.50SA225°F (110°C)
M270M Gr.345W / M270 Gr.50WB325°F (160°C)

다양한 조합 시도

D1.5 교량 예열 계산기를 사용하여 AASHTO M270 강재, 수소 수준 및 입열량 조합을 조회하세요. D1.1 예열 계산기도 참조하세요.

40–60 mm (1½–2½ in)에서 H8을 사용하는 M270M HPS485W / M270 HPS70W의 FC 예열은 얼마입니까?
H8 지정 용접재료로 40–60 mm (1½–2½ in) 두께, 1.2–2.0 kJ/mm 입열량에서 용접하는 파괴 임계 M270M HPS485W / M270 HPS70W의 최소 예열은 D1.5 표 12.6/12.7에 따라 325°F (160°C)입니다.
M270M HPS485W / M270 HPS70W의 FC와 NFC 예열의 차이는 무엇입니까?
비파괴 임계 예열(표 6.3)은 단순한 두께 기반 조회입니다. 파괴 임계 예열(표 12.4–12.8)은 수소 수준과 입열량을 변수로 추가하여 일반적으로 더 높은 예열을 요구합니다.
입열량은 M270M HPS485W / M270 HPS70W의 FC 예열에 어떤 영향을 미칩니까?
높은 입열량은 느린 냉각 속도를 의미하여 수소가 용접부에서 확산할 시간을 더 줍니다. 1.2–2.0 kJ/mm에서 325°F 예열은 수소 수준과 냉각 속도의 균형을 맞춥니다.
What preheat is needed for 50 mm thick bridge plate?
For non-fracture-critical: 65°C (150°F) for Group 1 grades, 80°C (175°F) for Group 2. For fracture-critical: consult Tables 12.4–12.8 based on the specific steel grade, hydrogen designator, and heat input. FC preheat at this thickness is typically 90–200°C (200–400°F) depending on those variables.

D1.5:2025 참조 데이터. AWS 또는 AASHTO와 무관.