حاسبة سرعة تغذية السلك

اختر قطر السلك وأدخل التيار للبحث في صفوف إجراء Lincoln SuperArc L-56 المنشورة. تُرجع سرعة تغذية السلك (ipm) والجهد ومعدل الانصهار كنطاقات مقابل غلاف المُصنّع. النطاق: سلك مصمت ER70S-6 من الفولاذ الكربوني؛ تركيبات الغاز ونمط الانتقال المنشورة فقط؛ بلا استيفاء بين صفوف Lincoln.

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Scope: This calculator returns Lincoln SuperArc L-56 (AWS A5.18 / ER70S-6) published operating-procedure rows for carbon steel سلك صلب only. Short-Circuit Transfer assumes 100% CO2 shielding; Spray Transfer assumes 90% Ar / 10% CO2 shielding. Polarity is DC قطب كهربائي positive for all rows. Other gas blends, transfer modes, wire chemistries (stainless, aluminum, low-alloy, metal-cored, flux-cored), and base-metal alloys require their own vendor procedure tables.

WFS display unit

Wire Diameter Welding Current (amps)

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Understanding Your النتيجة

كيف يعمل النطاق المُجمَّع

ينشر جدول Typical Operating Procedures لـ Lincoln SuperArc L-56 ثلاث نقاط تشغيل لكل قطر سلك ونمط انتقال. كل نقطة مجموعة كاملة: سرعة التغذية (ipm) والجهد (V) والتيار (A) ومعدل الانصهار (lb/hr). إذا وقع التيار بين صفين منشورين، تؤطر الحاسبة المدخل وتُظهر نطاق السرعة بين هذين الصفين. وإذا طابق صفًا تمامًا، ينكمش النطاق إلى ذلك الصف.

إجراءات هذه المناطق للانتقال بالدارة القصيرة باستخدام 100% CO2. عند استخدام 75% أرغون و25% CO2 في الانتقال بالدارة القصيرة، خفّض الجهد بمقدار 1 إلى 2 فولت.
Lincoln SuperArc L-56 Product Technical Data Sheet, Typical Operating Procedures الجدول footnote (6)

لا تستقرئ هذه الحاسبة خارج الغلاف الذي نشرته Lincoln. إذا كان التيار دون أصغر قيمة منشورة للسلك والنمط المختارين، تُظهر النتيجة شارة خارج النطاق وتقترح سلكًا أرفع أو نمط انتقال آخر. وإذا تجاوز أكبر قيمة منشورة، تقترح زيادة القطر. العمل خارج الغلاف المنشور يعني اللحام بلا بيانات إجراء اختبرها المُصنّع؛ راجع WPS الورشة أو الدعم الفني لصانع السلك.

From the الكود

ذكر المصدر

This calculator's encoded values trace directly to the Lincoln SuperArc L-56 Product Technical Data Sheet, an AWS A5.18 / ER70S-6 carbon-steel solid wire. The Typical Operating Procedures table publishes 21 operating-point rows across 7 wire-diameter and transfer-mode combinations (0.030 SC, 0.035 SC, 0.035 SP, 0.045 SC, 0.045 SP, 0.052 SP, 1/16-in SP). All rows are encoded verbatim with per-row anti-fact tests pinning each value.

Document fingerprint — Published 2012-02-06; SHA256 b45ea7b8c8d1b59152a3907f8f91b29c53c29fdcef09ab931133a4dfb0d683a1; 247,322 bytes. Independently verified via two byte-identical الرئيسية Depot CDN mirrors of the same Lincoln document, confirming the procedure table has not been silently mutated since publication. A separate Lincoln content-delivery copy returned the same procedure-table values in a different document layout.

Wire conformance — Lincoln SuperArc L-56 conforms to AWS A5.18 and is classified as ER70S-6. AWS A5.18 specifies the chemistry and الحد الأدنى tensile / yield / elongation / impact values for the classification; vendor procedure tables like Lincoln's go beyond the المعيار to publish typical operating points for shop use. Other ER70S-6 wires from other manufacturers will have similar but not identical operating envelopes. This calculator encodes Lincoln's specific published table; substituting a different ER70S-6 wire requires that manufacturer's own procedure data.

Worked Examples

ثلاثة استعلامات مرجعية

تحقق your inputs against these reference lookups. All three use the encoded Lincoln SuperArc L-56 Typical Operating Procedures rows.

Example 1 — 0.035 wire, 175 A. Matches Lincoln's published Short-Circuit Transfer row for 0.035 in (0.9 mm) at 250 ipm / 22 V / 175 A / 4.0 lb/hr exactly. In-range badge: yes (Lincoln SC envelope for 0.035 wire is 80-175 A). The result card shows all three SC rows for 0.035 wire plus all three Spray Transfer rows (375-600 ipm / 195-275 A) so the user can see the full operating window for this wire diameter.

Example 2 — 0.045 wire, 310 A. Falls between Lincoln's published Spray Transfer rows for 0.045 in (1.1 mm) at 285 A (350 ipm) and 335 A (475 ipm). In-range badge: yes (Lincoln SP envelope for 0.045 wire is 285-340 A). WFS bracket: 350-475 ipm. The result card shows all three SP rows plus, for context, the three SC rows for the same wire (145-200 A, 125-200 ipm) so the user sees both transfer modes.

Example 3 — 0.062 wire, 500 A. Above Lincoln's published Spray Transfer envelope for 1/16 in (1.6 mm) wire, which caps at 430 A (290 ipm). Out-of-range badge with guidance to verify against shop WPS or contact Lincoln Applications Engineering. The result card still shows all three published rows so the user sees how far above the envelope they are.

Common Questions

أسئلة شائعة

What wire أنواع does this calculator cover?

This calculator returns published operating-procedure rows for Lincoln SuperArc L-56, an AWS A5.18 / ER70S-6 carbon-steel solid wire. Wire diameters covered are 0.030, 0.035, 0.045, 0.052, and 0.062 in (1/16 in, 1.6 mm). Short-Circuit Transfer is shown for 0.030, 0.035, and 0.045 wire with 100% CO2 shielding, and Spray Transfer is shown for 0.035, 0.045, 0.052, and 0.062 wire with 90% argon / 10% CO2 shielding. Other gas blends, transfer modes, wire chemistries, and base-metal alloys require their own vendor procedure tables. Stainless steel, aluminum, low-alloy, metal-cored, and flux-cored wires are out of scope. Polarity is DC electrode positive for all rows shown.

Why bucketed ranges instead of a single WFS number?

The Lincoln SuperArc L-56 Typical Operating Procedures table publishes three operating points per wire diameter and transfer mode, each as a complete tuple of Wire Feed Speed, voltage, amperage, and melt-off rate. Lincoln does not state that wire feed speed scales linearly with amperage between published rows, so this calculator does not interpolate between them. Instead, when your amperage input falls between two published Lincoln rows, the calculator brackets your input and shows the WFS range spanning those two rows. Every number on the result card traces back to a specific Lincoln published row. The trade-off is intentional: no fabricated interpolated point estimates, even at the cost of presenting a range rather than a single value. For a single-point estimate, your shop's Welding Procedure Specification is the right reference, not this calculator.

What if my شدة التيار is outside Lincoln's published range?

If your amperage input falls below Lincoln's smallest published value for the selected wire and transfer mode, the calculator shows an out-of-range badge with guidance to consider a smaller wire diameter or the short-circuit transfer mode if available. If your amperage is above Lincoln's largest published value, the calculator suggests increasing wire diameter. The calculator does not extrapolate beyond published Lincoln data because vendor procedure tables stop where the vendor's tested envelope stops. For amperages outside the published envelope, you are operating without vendor-published procedure data and should consult your shop's WPS or the wire manufacturer's technical support.

Does Lincoln publish curves for other gas blends or transfer modes?

The Lincoln SuperArc L-56 Typical Operating Procedures table publishes Short-Circuit Transfer with 100% CO2 and Spray Transfer with 90% Ar / 10% CO2. Other documented combinations exist in Lincoln's broader literature but are not in this calculator's encoded data. A footnote on the source table notes that when using 75% argon / 25% CO2 for short-circuit transfer, voltage should be reduced by 1 to 2 volts compared to the 100% CO2 values shown. Pulsed spray transfer (GMAW-P) is a separate process with its own waveform-specific procedures not covered by the steady-state table this calculator references. For other gas blends, refer to the Lincoln SuperArc L-56 Product Technical Data Sheet directly or contact Lincoln Applications Engineering.

Why is الجهد الكهربائي shown alongside WFS and amperage?

In gas metal arc welding, wire feed speed, voltage, and amperage are coupled by the constant-voltage power-source dynamic, the wire feeder drive ratio, and the electrode extension (stickout). Lincoln publishes operating-procedure rows as complete tuples because changing any one parameter without adjusting the others moves the operating point off Lincoln's tested envelope. The voltage shown is what Lincoln tested at the corresponding WFS and amperage; using a different voltage at the same WFS will shift the actual amperage, which may push the arc outside the documented spray-transfer or short-circuit envelope. For shop use, set the voltage Lincoln shows for the operating point you want, then verify amperage on the power source matches the published value within instrument tolerance.

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أدوات لحام أخرى

Lincoln SuperArc L-56 · AWS A5.18 / ER70S-6 · TDS published 2012-02-06