A1066 Gr.50のSMAW (low-hydrogen)用予熱 — over 2-1/2"

SMAW (Low-Hydrogen)

Low-hydrogen SMAW (E7018/E7016) uses basic-coated electrodes requiring rod oven storage, assigned to Category B in Table 5.11.

For high-strength shapes and plate, E7018 provides adequate tensile match for steels up to Category C. E8018-C3 or E9018-M may be required for higher-strength steels to meet weld metal strength matching requirements. Bead sequencing on thick TMCP flanges should follow qualified WPS parameters precisely to avoid overheating the refined microstructure.

A1066 Gr.50

ASTM A1066 Grade 50 is a high-strength low-alloy plate (50 ksi yield, 65 ksi minimum tensile) with options for enhanced toughness and weldability through controlled chemistry and supplementary requirements. It falls under Category B for standard low-hydrogen processes and qualifies for the reduced Category E preheat (50°F up to 1”, 120°F above 1”) with H8-certified consumables. The specification includes S-series supplementary requirements for impact testing at various temperatures, allowing engineers to select the toughness grade appropriate for their service environment. Carbon content is limited to 0.20% max with CE-IIW controlled to approximately 0.38-0.44. A1066 Gr.50 competes with A572 Gr.50 plate in applications where the H8 preheat reduction provides meaningful fabrication cost savings on thick-section joints.

A1066 Gr.50とSMAW-LHでこの予熱が必要な理由

HSLA plate with H8-eligible Category E reduced preheat option at 50 ksi. This steel is prequalified only with low-hydrogen processes under Table 5.11, which is why it appears in Category B but not Category A. The 225°F minimum preheat with SMAW-LH balances the steel's strength level and carbon equivalent against the controlled hydrogen input from the consumable. Non-low-hydrogen SMAW is not an option for this grade under D1.1 prequalified WPS.

A1066 Gr.50の代表的な適用例

Applied in bridge plate girder webs where enhanced toughness is required beyond A709 Gr.50, cold-region building plate elements, heavy equipment support platforms, wind turbine tower flanges, and modular building frames. A1066 Gr.50 with H8 consumables qualifies for Category E reduced preheat (50°F up to 1", 120°F above 1"), offering a cost advantage over standard Category B procedures on thick plate where preheat time is a significant production bottleneck. Plate procurement requires specifying the supplementary toughness requirements (S-series) appropriate for the service temperature — S30 for -30°F, S50 for -50°F testing. The H8 preheat reduction becomes increasingly valuable as plate thickness increases, saving 30-60 minutes of preheating time per joint on material over 1 inch. For a bridge fabricator welding 200+ stiffener fillet welds per girder, the cumulative preheat savings from H8 consumables can reduce shop cycle time by 15-20% compared to full Category B procedures.

over 2-1/2"で予熱が重要な理由

The heaviest sections demand the highest preheat in Table 5.11. Multi-pass sequences require maintaining interpass temperature throughout.

SMAW (low-hydrogen)とover 2-1/2"における他の鋼材

A1066 Gr.50とSMAW (low-hydrogen)

別の組み合わせを試す

インタラクティブ予熱計算機を使用して、D1.1:2025 表5.11のあらゆる鋼材・プロセス・板厚の組み合わせを検索できます。

A1066 Gr.50溶接ガイド