AASHTO/AWS D1.5:2025 · 表12.6/12.7 · 破壊臨界 · H4

M270M HPS485W予熱 — H4、High HI、≤ 20 mm: 100°F

AASHTO/AWS D1.5:2025(橋梁溶接規格)に基づく、≤ 20 mm (3/4 in)板厚、水素指定H4でのにおけるM270M HPS485W / M270 HPS70Wの破壊臨界予熱要件。

AWS D1.5:2025に基づく — すべての値は条項に追跡可能。

破壊臨界 最低予熱・パス間温度
100°F / 40°C
H4水素 · > 2.8 kJ/mm入熱 · ≤ 20 mm (3/4 in)板厚
AASHTO/AWS D1.5M/D1.5:2025 表12.6/12.7
H4指定: AWS A4.3に基づき溶接材料は≤4 mL/100gの拡散性水素を溶着。水素が低いほど予熱要件も低くなります。
参考ツール。プロジェクト適用版およびエンジニア承認済みWPSで確認すること。

M270M HPS485W / M270 HPS70W

AASHTO M270M HPS485W (M270 HPS70W) is a high-performance weathering steel with 485 MPa (70 ksi) yield, used in long-span bridge girder flanges and heavily loaded members where weight reduction is critical. Produced as quenched-and-tempered plate up to 100 mm (4 in) thick. The high strength level places it in NFC Group 2 (Table 6.3) with higher minimum preheat than Group 1. FC preheat follows Tables 12.6/12.7 alongside the 345W grades but at higher temperatures reflecting the increased hardenability. Maximum interpass per Table 6.4 is 230°C (450°F) to protect the Q&T microstructure.

M270M HPS485W / M270 HPS70WのFC予熱を理解する

High-performance 485 MPa (70 ksi) weathering bridge steel. Under D1.5 fracture-critical requirements (Clause 12), the combination of H4 hydrogen designation and this heat input band requires 100°F minimum preheat at ≤ 20 mm (3/4 in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.

M270M HPS485W / M270 HPS70Wの使用箇所

Used in long-span bridge main girder flanges, cable-stayed bridge edge girders, and heavily loaded interchange ramp girders where weight reduction is critical. Enables 20–30% weight savings versus Gr.345 designs, allowing shallower girder sections that reduce embankment costs. Flange thickness often exceeds 50 mm (2 in), making preheat and interpass control critical at every CJP splice. Fabricators must use dual-readout temperature monitoring to ensure joints stay within the qualified range between minimum preheat and maximum interpass.

M270M HPS485W / M270 HPS70WにおけるH4水素管理

For HPS485W (HPS70W), specifying H4 consumables is a strategic choice that significantly reduces preheat costs on thick flange splices. At 40+ mm flange thickness, every 25°F reduction in required preheat saves approximately 15–20 minutes per splice in heating time, directly impacting the critical-path schedule of bridge girder fabrication.

≤ 20 mm (3/4 in)で予熱が重要な理由

Material up to 20 mm (3/4 in) covers most cross-frame angles, stiffener clips, lateral bracing members, and light bridge plate. At this thickness, hydrogen diffusion is efficient and preheat requirements are the lowest in Table 6.3 — 10°C (50°F) for both groups. In FC service, this thickness tier also carries the lowest preheat in Tables 12.4–12.7, starting at 40°C (100°F) for H4 consumables.

≤ 20 mm (3/4 in)でのM270M HPS485W / M270 HPS70W

HPS485W (HPS70W) under 20 mm is uncommon because its high-strength benefit is marginal at thin gauges where member capacity is governed by buckling rather than yield. When specified, it appears in compact tension flanges on short deep girders for interchange ramps. The Q&T microstructure makes welding procedure more sensitive to heat input than conventional grades — even at thin plate, interpass monitoring is essential.

橋梁FC溶接用H4認定溶接材料

H4補足記号は、溶接材料が溶着金属100gあたり4mL以下の拡散性水素しか溶着しないことを証明します。> 2.8 kJ/mm入熱での≤ 20 mm (3/4 in)板厚における破壊臨界M270M HPS485W / M270 HPS70Wにおいて、H4溶接材料はFCテーブルで最低予熱100°F (40°C)を達成します。予熱低減が優先される場合、これが推奨される水素レベルです。

H4 > 2.8 kJ/mm · ≤ 20 mm (3/4 in)における他の橋梁鋼材

鋼材予熱
M270M Gr.250 / M270 Gr.36A100°F (40°C)
M270M Gr.345 / M270 Gr.50A100°F (40°C)
M270M Gr.345S / M270 Gr.50SA100°F (40°C)
M270M Gr.345W / M270 Gr.50WB100°F (40°C)

別の組み合わせを試す

D1.5橋梁予熱計算機を使用して、AASHTO M270鋼材の水素レベルと入熱の任意の組み合わせを検索できます。構造用鋼にはD1.1予熱計算機もご覧ください。

≤ 20 mm (3/4 in)でのH4を使用したM270M HPS485W / M270 HPS70WのFC予熱は?
H4指定溶接材料を使用して≤ 20 mm (3/4 in)板厚、> 2.8 kJ/mm入熱で溶接した破壊臨界M270M HPS485W / M270 HPS70Wの最低予熱は、D1.5 表12.6/12.7に基づき100°F (40°C)です。
M270M HPS485W / M270 HPS70WのFC予熱とNFC予熱の違いは?
非破壊臨界(表6.3)予熱は単純な板厚ベースの検索です。破壊臨界(表12.4〜12.8)は水素レベルと入熱を変数として追加し、通常より高い予熱を必要とします。FC部材では、溶接材料分類の水素指定が直接最低予熱を決定します。
入熱はFC M270M HPS485W / M270 HPS70Wの予熱にどう影響する?
高い入熱は冷却速度が遅くなることを意味し、水素が溶接ゾーンから拡散する時間が増えます。> 2.8 kJ/mmでは、100°F予熱が水素レベルと冷却速度のバランスをとります。同じ水素レベルと板厚で入熱バンドを上げると、通常は必要な予熱が低下します。
Is preheat needed for bridge steel under 20 mm?
Yes — D1.5 Table 6.3 requires a minimum of 10°C (50°F) even for the thinnest material in both groups. This is higher than D1.1’s Category B minimum of 0°C (32°F) at the same thickness, reflecting the more conservative approach for bridge structures where fracture consequences are severe.

D1.5:2025参考データ。AWSおよびAASHTOとの提携なし。