M270M HPS345W予熱 — H4、High HI、20–40 mm: 150°F

M270M HPS345W / M270 HPS50W

AASHTO M270M HPS345W (M270 HPS50W) is a high-performance weathering bridge steel with enhanced weldability through controlled chemistry — 0.11% max carbon, 0.006% max sulfur with calcium treatment for inclusion shape control. Developed under FHWA-funded research to eliminate the lamellar tearing and inconsistent toughness problems of earlier weathering steel bridge designs. The lower carbon equivalent compared to conventional Gr.345W reduces cracking sensitivity at flange splices. NFC preheat per Table 6.3 Group 1; FC per Tables 12.6/12.7.

M270M HPS345W / M270 HPS50WのFC予熱を理解する

High-performance weathering 345 MPa steel with enhanced weldability. Under D1.5 fracture-critical requirements (Clause 12), the combination of H4 hydrogen designation and this heat input band requires 150°F minimum preheat at 20–40 mm (3/4–1½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.

M270M HPS345W / M270 HPS50Wの使用箇所

Preferred over conventional Gr.345W for new unpainted bridge construction. The HPS designation indicates FHWA-developed chemistry with 0.11% max carbon and controlled sulfur for enhanced weldability and lamellar tearing resistance. Flange splice CJP welds benefit from the lower carbon equivalent, reducing reject rates during cold-weather bridge fabrication. Material cost premium over standard Gr.345W is typically 15–25% per ton but eliminates weldability-related rework.

M270M HPS345W / M270 HPS50WにおけるH4水素管理

HPS345W (HPS50W) already has inherently low carbon equivalent due to HPS chemistry control. Combined with H4 consumables, the preheat requirement drops to the lowest tier in Tables 12.6/12.7 — frequently 20–30°F lower than conventional 345W, compounding the weldability advantage of HPS chemistry with optimized hydrogen control.

20–40 mm (3/4–1½ in)で予熱が重要な理由

Material from 20 to 40 mm (3/4 to 1-1/2 in) includes many girder web plates, splice plates, and bearing stiffener plates. Preheat increases to 20°C (70°F) for Group 1 and 50°C (125°F) for Group 2 under Table 6.3. The thicker section slows hydrogen diffusion, requiring higher preheat to maintain safe cooling rates.

20–40 mm (3/4–1½ in)でのM270M HPS345W / M270 HPS50W

At 20–40 mm, HPS345W (HPS50W) appears in splice plates and web plates for new unpainted bridge construction. The calcium-treated, inclusion-shape-controlled chemistry virtually eliminates lamellar tearing at through-thickness-loaded connections — a critical advantage for corner joints at bearing stiffener-to-flange connections where Z-direction tensile stresses develop during welding contraction.

橋梁FC溶接用H4認定溶接材料

H4補足記号は、溶接材料が溶着金属100gあたり4mL以下の拡散性水素しか溶着しないことを証明します。> 2.8 kJ/mm入熱での20–40 mm (3/4–1½ in)板厚における破壊臨界M270M HPS345W / M270 HPS50Wにおいて、H4溶接材料はFCテーブルで最低予熱150°F (70°C)を達成します。予熱低減が優先される場合、これが推奨される水素レベルです。

H4 > 2.8 kJ/mm · 20–40 mm (3/4–1½ in)における他の橋梁鋼材

H4 > 2.8 kJ/mmでのM270M HPS345W / M270 HPS50W

別の組み合わせを試す

D1.5橋梁予熱計算機を使用して、AASHTO M270鋼材の水素レベルと入熱の任意の組み合わせを検索できます。構造用鋼にはD1.1予熱計算機もご覧ください。

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