AASHTO/AWS D1.5:2025 · 表12.6/12.7 · 破壊臨界 · H4

M270M Gr.345W予熱 — H4、High HI、40–60 mm: 250°F

AASHTO/AWS D1.5:2025(橋梁溶接規格)に基づく、40–60 mm (1½–2½ in)板厚、水素指定H4でのにおけるM270M Gr.345W / M270 Gr.50Wの破壊臨界予熱要件。

AWS D1.5:2025に基づく — すべての値は条項に追跡可能。

破壊臨界 最低予熱・パス間温度
250°F / 120°C
H4水素 · > 2.8 kJ/mm入熱 · 40–60 mm (1½–2½ in)板厚
AASHTO/AWS D1.5M/D1.5:2025 表12.6/12.7
H4指定: AWS A4.3に基づき溶接材料は≤4 mL/100gの拡散性水素を溶着。水素が低いほど予熱要件も低くなります。
参考ツール。プロジェクト適用版およびエンジニア承認済みWPSで確認すること。

M270M Gr.345W / M270 Gr.50W

AASHTO M270M Gr.345W (M270 Gr.50W) is a weathering bridge steel with 345 MPa (50 ksi) yield that forms a protective oxide patina for unpainted bridge service. The copper-chromium-nickel alloying provides atmospheric corrosion resistance, eliminating lifetime repainting costs estimated at $15–25 per square foot per cycle. Weld filler must match the weathering composition (E8018-W2 or equivalent) for exposed joints. NFC preheat per Table 6.3 Group 1; FC per Tables 12.6/12.7 which carry higher preheat than the non-weathering grades.

M270M Gr.345W / M270 Gr.50WのFC予熱を理解する

Weathering 345 MPa (50 ksi) bridge steel for unpainted service. Under D1.5 fracture-critical requirements (Clause 12), the combination of H4 hydrogen designation and this heat input band requires 250°F minimum preheat at 40–60 mm (1½–2½ in). Lower hydrogen levels (H4 < H8 < H16) allow lower preheat because less hydrogen enters the weld deposit. Similarly, higher heat input reduces preheat requirements because slower cooling rates give hydrogen more time to diffuse out.

M270M Gr.345W / M270 Gr.50Wの使用箇所

Deployed in unpainted bridge plate girders across humid, coastal, and high-maintenance-cost environments. The weathering patina eliminates lifetime repainting cycles estimated at $15–25/sq ft per cycle. Weld filler must match the weathering composition (E8018-W2 or ER80S-G-W) for exposed joints to ensure the weld face develops the same protective oxide as the base metal. Conventional Gr.345W is being replaced by HPS345W in new designs due to superior weldability.

M270M Gr.345W / M270 Gr.50WにおけるH4水素管理

Weathering Gr.345W (50W) with H4 benefits from reduced preheat on field splice joints where maintaining temperature in wind-exposed bridge erection conditions is challenging. The E8018-W2 low-hydrogen electrode commonly used for weathering steel field work typically carries H4 or H8 designation.

40–60 mm (1½–2½ in)で予熱が重要な理由

Material from 40 to 65 mm (1-1/2 to 2-1/2 in) covers heavy girder flanges, thick splice plates, and main member plate. This is the critical thickness range for bridge fabrication — preheat reaches 65°C (150°F) for Group 1 and 80°C (175°F) for Group 2. FC preheat at this thickness can exceed 200°C (400°F) depending on hydrogen level and heat input.

40–60 mm (1½–2½ in)でのM270M Gr.345W / M270 Gr.50W

Gr.345W (50W) at 40–65 mm covers girder flanges on medium-span unpainted bridges where the lifecycle cost of eliminating repainting outweighs the modest material premium. The higher-alloy chemistry for weathering resistance increases the carbon equivalent compared to plain Gr.345, which is why D1.5 assigns weathering grades to Tables 12.6/12.7 rather than 12.4/12.5 for FC preheat — a separate set of tables with generally higher preheat requirements reflecting the increased cracking susceptibility of the Cu-Cr-Ni alloying elements. Flange splice procedures must account for the weathering composition by matching filler metals to ensure consistent patina development across the weld face.

橋梁FC溶接用H4認定溶接材料

H4補足記号は、溶接材料が溶着金属100gあたり4mL以下の拡散性水素しか溶着しないことを証明します。> 2.8 kJ/mm入熱での40–60 mm (1½–2½ in)板厚における破壊臨界M270M Gr.345W / M270 Gr.50Wにおいて、H4溶接材料はFCテーブルで最低予熱250°F (120°C)を達成します。予熱低減が優先される場合、これが推奨される水素レベルです。

H4 > 2.8 kJ/mm · 40–60 mm (1½–2½ in)における他の橋梁鋼材

鋼材予熱
M270M Gr.250 / M270 Gr.36A150°F (70°C)
M270M Gr.345 / M270 Gr.50A150°F (70°C)
M270M Gr.345S / M270 Gr.50SA150°F (70°C)
M270M HPS345W / M270 HPS50WB250°F (120°C)

別の組み合わせを試す

D1.5橋梁予熱計算機を使用して、AASHTO M270鋼材の水素レベルと入熱の任意の組み合わせを検索できます。構造用鋼にはD1.1予熱計算機もご覧ください。

40–60 mm (1½–2½ in)でのH4を使用したM270M Gr.345W / M270 Gr.50WのFC予熱は?
H4指定溶接材料を使用して40–60 mm (1½–2½ in)板厚、> 2.8 kJ/mm入熱で溶接した破壊臨界M270M Gr.345W / M270 Gr.50Wの最低予熱は、D1.5 表12.6/12.7に基づき250°F (120°C)です。
M270M Gr.345W / M270 Gr.50WのFC予熱とNFC予熱の違いは?
非破壊臨界(表6.3)予熱は単純な板厚ベースの検索です。破壊臨界(表12.4〜12.8)は水素レベルと入熱を変数として追加し、通常より高い予熱を必要とします。FC部材では、溶接材料分類の水素指定が直接最低予熱を決定します。
入熱はFC M270M Gr.345W / M270 Gr.50Wの予熱にどう影響する?
高い入熱は冷却速度が遅くなることを意味し、水素が溶接ゾーンから拡散する時間が増えます。> 2.8 kJ/mmでは、250°F予熱が水素レベルと冷却速度のバランスをとります。同じ水素レベルと板厚で入熱バンドを上げると、通常は必要な予熱が低下します。
What preheat is needed for 50 mm thick bridge plate?
For non-fracture-critical: 65°C (150°F) for Group 1 grades, 80°C (175°F) for Group 2. For fracture-critical: consult Tables 12.4–12.8 based on the specific steel grade, hydrogen designator, and heat input. FC preheat at this thickness is typically 90–200°C (200–400°F) depending on those variables.

D1.5:2025参考データ。AWSおよびAASHTOとの提携なし。